How to fix 10 detector malfunction mazak. In the controller of the spinlde reads f46c.

Took the drives out and cleaned the fans, all work fine, got a new spark arrestor no Nov 6, 2013 · With more than 10. After running for an hour so the machine warms up and runs fine. I have a problem with the revolver on a QT Nexus 250-II MS. Machine is MAZAK Integrex i500 with smooth control. It wont move using any of the controls either. It had a thermal issue that caused it to not work when it was cold. SOLVED alarm 22 Here they are: MDS-A-V2-3520 = FLASHING & SCROLLING F2 21 F1 21 MDS-A-5P-300 = ONLY SCROLLING F6 E7 F6 E7 MDS-C1-CV-300 = STAYING ON 6 hope that helps I cant get anything from Mazak on this BUT Mitsubishi solved the #22 alarm (wrong parameters) , I still have the 121 alarm Over travel and if I press the OT release button I get a Jan 4, 2024 · Good morning, We have an issue with our Mazak Power master fusion 640t Recently, when we start the Mazak CNC machine, the following alarm appears: 22 FEEDBACK SYSTEM MALFUNCTION (1, 0, 0025) Then we replaced the 3. For alarm messages example 10 Detector Malfunction 1 (&00000001,&0007) I read the alarm as number 1 on the drive, and axis number 7 Correct cause, then reset alarm. It is a rather involved procedure that requires setting PLC bits in the control to release the carousel motor brake then shelling out to Windows to access the Mitsubishi drive software to complete the Home position reset. They show normal positions. Jun 6, 2017 · In my experience, it is 10-20 times the pump and only once a switch, and when the complaint is oil in coolant or on the floor, it is a broken line. Nov 3, 2021 · Hi. The code would then come back after 5-10 minutes. " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. May 3, 2006 · I have alarm 394 "ATC MALFUNCTION" on Integrex 200 with Fusion 640MT control. Action Require Mazak Technical Center or Technology Center to replace the encoder or bettery. Check the voltage. problem would not happen at different rpm. Machine is stuck in MDI. But I never had that problem myself so not sure. I'm getting this servo alarm and can't figure out how to clear it out. All the axis controller goes to E7 (e-stop), but none of them shows any different alarm. Mazak Alarm 236 PARTS-CATCHER SENSOR MALF. I already checked the batteries and found it's in good condition around 3. Dec 14, 2011 · Hello, for a good week now I get the above Alarm and can not figure out what is wrong. Jan 24, 2006 · The Tech just left and took him a whole 5 minutes to free World from the possibility of nuclear weapons being made on a Mazak. Miscellaneous Function (M-Code) for the Mazak INTEGREX 300/400-III/III T/IIIS/IIIST Mazak M Code List M-codes Description M00 Program stop M01 Optional stop M02… Mazak G Code List (M Series) Mazak G code list for cnc machinists who work on MAZAK machining centers. When an alarm occurs, ALM (Malfunction) turns off. Mazak Detector Alarm Malfunction. Mazak’s certified Spindle Repair/Rebuild Department offers the highest-quality complete, reliable spindle repair, rebuild (partial/complete) and replacement services for all Mazak spindles. Around 1 degree according to a digital angle I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). I have chkd all ATC main and ATC Maintanence menu. Jul 29, 2014 · My problem with the Mazak VCN410A-11 CNC milling machine is the alarm message: no. Advertisement. Oct 10, 2017 · could be electronic circuit board that controls motor. 1 Explanations of the lists If the smoke is not too dense, the alarm will silence immediately. D. Thousands of CNC Programming, Operating Mar 2, 2023 · With more than 10. Oil levels are good thanks, for your help, Mike Similar Threads: Problem-Mazak Nexus 410A CRASH; Mazak alarm 243 spindle rpm malf; Alarm Code 261 Mazak laser-cutting machines can easily be setup to run two additional sheets of material on its own, after hours. blogspot. Do this with the power on. #4 It's very easy to replace but probably not necessary. I want to home the machine, but it goes right past the normal soft limit. I'm still thinking it has something to do with the chuck data. Read this Alarm List and the Operating Manual carefully in order to make the best use of the Jun 13, 2017 · Hi all. thanks, chris 2 Apr 12, 2005 · We twisted the drill bit with pliers and it was loose, still throwing servo overload alarm when we tried to raise the spindle. I started to get alarm 260: slideway lubrication alarm after having the machine running for about 15 minutes. The machine is a: Mazak Quick Turn Nexus 250-II MSY (3-axis lathe) Another thing. Would appreciate any help. Hi guys. I *think* the 250 spindle misop alarm is still the same from the nexus down to the quickturns, same alarm I get when try to start the spindle with the chuck in an "inoperable" state. We get it in the early morning. Certain covers, doors or safety guards may be open or removed to more clearly show machine components. Replaced power transistors, relays, iso amp, and repaired contactor. Sep 23, 2016 · The "turret clamp sensor" alarm throws when the turret doesn't clamp back into place after a certain number of seconds. Thousands of CNC Programming, Operating Hi, i have a mazak m-plus cnc that bring the alarm "31 servo malfunction 1", in my manual only appears alarms from 200 and above, does anyone know the complete explanation of the alarm? From the number 1 in the alarm i would think it refers to x axis. We get it when we try a tool change. Feb 22, 2008 · Hi Guys, I got this alarm on switch on this morning. Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Jun 29, 2011 · My biggest concern is bug #386. The absolute position batteries were also dead in ALL of the axis servo drives. At first we thought it was the prox switch so we installed a new one but it still throws the alarm. vibration resonance much more at certain rpm. If an alarm message is displayed in the alarm display section of the screen, call the DIAGNOSIS (ALARM) display to make sure of the type of the alarm. Push reset, shut off the machine and reboot. * Other Mazak/Yamazaki Lathe Manuals Available. I'm sure where there's a will, there's a way to crack the little black box's code, but unfortunately I have a business to run and now have to make up for 12 hours of lost production. Troubleshooting guide at https://fachaval. The green led 1 cycle still on. Description For the machine with an optional automatic parts catcher, the advance end confirmation sensor or retract end confirmation sensor does not turn on, or both of the sensors are ON simultaneously. In fact I have a few questions for anyone that is an expert operator. Mar 6, 2012 · [QUOTE=motif;1078597]Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). com/20 Feb 18, 2022 · Hi, I'm just getting into some Mazak gear for the first time. Dec 8, 2014 · 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. thought someboby may have an idea. Find the spindle drive. Look over your manuals and change all the batteries. Parameter We have a mazak Slant Turn 60N and we have been experiencing the same alarm on our machine, alarm "main supply power malfunction". Malf. The rest of the info was in the alarm history page (111. The only way to make the green light go solid is to extend the tailstock body all the way until it hits the sensor. Mazak Alarm 10 Detector Malfunction. d of the part Mazak HCN 5000-2 having alarm of ATC arm driven alarm 306, I checked ATC motor all connection, megger test also performed, seems ok, in Auto cycle after 4/5 tools change , alarm comes and not resetting, tried to off/on machine, still not working The XYZ drive battery went dead and a "10 Detector Malfunction" alarm popped up. Feb 10, 2022 · See: Mazak Customer Training - How to Repair Absolute Position on MR J2 on Vimeo) and in the internal alarm history, saw two things which I thought odd, being a repetition of the alarms S03 51 Servo Alarm: Overload 2 and S52 00E1 Servo Warning: Overload. I also noticed that the revolver tilts a lot during a tool change. Feb 21, 2022 · Thanks for the advice guys! The spindle control alarm is now fixed after switching the voltage taps and it brakes properly. I have looked through other threads but haven't found anything. anyone know on how to eliminate this and what could be the cause? Similar Threads: Need Help!-Alarm 221 (Turret Sensor Malfunction) Need Help!-mazak alarm 206 spindle lube malfunction; Need Help!- Sep 9, 2021 · Please help me to resolve the problem where my vcn410A-II mazak cnc milling machine having alarm code no. The incoming power from our building is 240, 3 phase delta. 3) As it turns out, homing out the turrets did not clear my detector malfunction alarm. Jan 16, 2006 · Thinking back, the malfunction could have been cooking for a while, it happen at times that the 20NMI alarm would display at power-up and after powering down and up once or twice the alarm disappeared, and as not being persistent, I did not think much of it, and never went to the Diagnostic screen. 6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. After the system boots, the following alarm appears: “22 Feedback System Malfunction (5,0,&0025)” According to the manual for Alarm 22 ( , , 25): Cause - This alarm implies decreases in the voltage of the backup battery for the absolute position data detection circuit of the control card. Good luck with it. Dec 3, 2010 · Contact Mazak tech support on this one. Many times the owner screws a switch into a port with the wrong thread (NPT vs BSPT) and causes more problems to fix later. The smoke alarm will automatically reset after approximately 8 minutes unless particles of combustion are still present. Does anyone has the manual of this controller. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Apr 6, 2023 · The root cause on this case was lose contact inside the control board where the Z axis encoder is connected. But what about when your smoke alarm sounds and it’s a false alarm—but then it doesn’t turn off? In Jun 28, 2022 · How to solve Sideway oil Malfunction Alarm in Mazak machine May 15, 2015 · But as we single-block through the program it quickly alarms 223 (Tailstock Quill Sensor Malfunction). They will want to walk you through the process while you are in front of the machine. I have checked the voltage On this video you’ll see how to disable the spindle drive and its power supply to separate any spindle alarm and be able to test X , Z, turret and any other Feb 23, 2022 · This video describes how to diagnose/troubleshoot tool indexing failures on Mazak ST60 and/or ST80. Pallet arm up --> pallet rotate into its position --> air blast but pallet arm doesn't sit down and clamp. The X and Y axis move fine, but the Z sounds like it is shuttering and then it will thrown the servo overload alarm. You will still have the alarm 10, but you will now be able to home out the machine as you normally would. After the machine warmed up we sprayed it with a can of freeze dry and it caused the alarm again. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. If you open up the electrical panel on the back there are some little boxes with red led displays on them one will be flashing al for alarm. Then refer to this Alarm List to locate and eliminate the cause of the alarm. I have tried and no luck. Edit 2: The single block button flashes. Check the value displayed on the LCD readout before and after trying to run the spindle. We changed the battery, but still have the alarm. alarm. . If indeed the relocator thinks you have tilted or moved the machine, you will need a code to unlock it. Hmm. Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). We have 1 Mazak Alarm 10 Detector Malfunction manuals for free PDF download. Our services include turning centers, vertical and horizontal machining centers, Multi-Tasking and 5-axis machines. Home the machine, toggle the maintenance key, and choose the tailstock/B axis home set soft key. pdf that shows someone that had the alarm on an Integrex type machine, and they apparently changed the batteries to resolve the issue. Nov 13, 2017 · Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". I cancelled tool clamp interlocks which got me out of feed hold. Date Received: 03/10/2006 In Receiving: 03/10/2006 15:48:57 PM In Cleaning: 03/13/2006 07:35:40 AM In Repair: 03/13/2006 08:11:34 AM Repair problem and solution: Inspected unit, found shorted base power transistors, open contactor, relays, and a weak iso amp causing unit failure. 42 SPINDLE PARAMETER MALFUNCTION (****,*****,***). Make sure this fits by entering. lets do it again. Simply load each pallet on the machine with fresh material, tell the machine which job to run, and setup up the machine to run the job twice with a pallet change. This problem happens when pallet change in the "Auto mode". Find the incoming 3 phase power. You have to get the turret lined up correctly on a station, then clamped into place to clear the alarm. If any warning occurs, refer to section 1. Mazak Alarm 311 C/S ERROR (TAIL STOCK QUILL) Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. This link will go to a . Aug 31, 2022 · See 2nd part at https://youtu. AL–30 Input circuit overcurrent Detects overcurrent flowing in input circuit. 10: Detector Malfunction. If we resolve the issue, I'll be sure to add the fix here in case anyone else runs into this. Got some info from Mazak tech support and did some digging. AL–31 Jul 12, 2010 · I can see by the date that this is old but i thought I'd answer anyway for someone else who is looking for the answer. Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries with a tester We have 1 Mazak Alarm 10 Detector Malfunction manuals for free PDF download. I'm sorry my message was confusing. Feb 12, 2022 · With more than 10. How to Clear a Slideway Oil Malfunction Alarm on MAZAK Machine Tutorial. 6V battery, as per the alarm book instruction. 6Volt. There’s r Edit: The alarm 212 is like this, translated to english Alarm magasine drive wheel. Remove the Maintenance Cartridge and you can then remove the 2 screws that hold the unit to the frame and then it's a bit of wiggle to get the unit out and replace in reverse. Sounds like your problems began with the encoder wire getting broken, or just a bad encoder itself. Thank you. "378 Battery Malfunction (Turret)" So I managed to change the battery in the MR2J drive after watching a video of someone doing similar. If alarm not disappears, contact Mazak technic center. Oct 11, 2012 · Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). I need the find the procedure for re-homing the turret. Service & repair shops 11. we're currently using mazak cnc lathe machine mazatrol pc fuzion 640T,until we encounter this kind of alarm. Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. So when doing a tool change a stringy chip got caught in between the (capto8) tool I was changing to and I got a red 234 TOOL CLAMP SENSOR MALFUNCTION alarm. I advise you to contact Mazak. 10 detector malfunction Cause The absolute position detection system has detected its detector error(s). There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. If any question exists, contact the nearest Mazak service center for assistance. I could get rid of the code every time by pulling up on pump handle and resetting on the controller. Web *Be Sure To Check The Model Of Your Mazak Lathe To Determine You Have The Correct Manual For Your Machine. 10 Detector… With more than 10. I had done changing the RD battery by following the instructions but still can't find the solution. With the batteries replaced in the drives, I homed out the machine and powered it down. Then manually move the magazine, to check there is no interference between the tools. With power restored, I homed out each axis and the detector malfunction alarms went away. Also please check the 7 segment led status on power supply drive and spindle drive unit Dec 30, 2022 · Always assume a sounding smoke alarm means there’s a fire and get to safety if need be. Thanks Oct 13, 2016 · With more than 10. Check and remedy Place the tail spindle at its zero point or advance end. If anyone has it or Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Infact I am able to run the program with this alarm on. now and then. 281 alarm is obviously you cant start spindle without gears engaged. tool change never gonna work cause spindle orientation isnt completed. MDI 1 and 2 with reset clears it but then it comes back pretty quickly. Anybody Mar 16, 2009 · Ah I see, now its a soft key. with feed hold flashing. 10: Machine Detector Malfunction". I'm faily new to Mazak and get stuck every. Press the B axis home set and the MF1 MF2 keys and poof the alarm Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. 34 Servo malfunction 3 (&0000006F, &0008, ) Jul 27, 2015 · I've been having an issue with my Mazak for a few weeks now. i taped the door closed better and avoided that particular rpm. The turret will rotate,and stop on the correct tool, but is not completely locking in. Information sub on all types of generators: home standby, Commercial, portable, RV, marine, etc. Sep 22, 2023 · The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it pops up right away. Thanks Jan 7, 2014 · The XYZ drive battery went dead and a "10 Detector Malfunction" alarm popped up. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. The alarm is always on the first process "facing" when the tool is at its starting point just outside the o. R. Aug 12, 2022 · Huleo, thanks for the response. We never use the tailstock on this machine so the tailstock and the quill never move and i cant find the reason for this alarm since it has never done this before. I need your help to troubleshoot the Pallet change doesn't clamp on Mazak H-400N. I am told it must have stopped around 0. Could use a reliable source to guide me in the right direction from time to time. 6V and the connection is good. Press the B axis home set and the MF1 MF2 keys and poof the alarm There should be a data along with the alarm . For more than 10 years mazak lathes have been an. 5 and take the appropriate action. Feb 28, 2013 · Everytime I have the slightest bump the machien faults out and I cant clear the alarm message. Web sales offices and service & repair shops. Still giving overload. Noticed that the green light on the manual control switch didn't stop blinking also. Even Mazak support couldn't tell me. Alarms on M32 from 200 are PLC alarms. Mar 29, 2023 · Hello all. He said that i can reset the alarm by going under the machine maintenance settings. . Please see attachment for the alarm. Anyone? Any assistance is appreciated. Jan 25, 2023 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright The servo battery alarm 25 should go away on the Mitsubishi Drive amplifier. What parameter do I change to reset the home position? Can anyone help on this one? Aug 30, 2021 · From what I can find, it's the battery that is low. The initial set state reported Completed, at a measurable position (0. 205). Views: 10104 . This is probably basic knowledge but for some reason I'm having trouble finding a definitive answer. Feb 28, 2018 · 7/25/2019 Mazak Detector Alarm Malfunction 1/1I've been out of town for a week and just got back and tried to power up our MK1V-MatrixControlled Integrex. be/uxKFpODn--Q Mazak Alarm 311 C/S ERROR (TAIL STOCK QUILL) Description The cycle start button has been pressed with the tail spindle not placed at its zero point or advance end. 236 alarms is proxy alarm that aux shaft wasnt engaged properly. ) which indicates a bad battery on the MC111 board (which I will have to remove to replace the battery) I should have just called Mazak from the get go and I'd have this licked by now :P I figured a battery alarm should be simple. Random vibrations triggered the alarm. When we received the machine, the transformer on the machine was configured for 400V so we changed the transformer wiring to match the building voltage by connecting (1-3, 4-5) taps. Next morning same thing again. Repair tips, ratings and maintenance information available as well as recommendations on how to repair and safely operate a generator in an emergency. In the controller of the spinlde reads f46c. and 303 ATC amr 0B malf. Power on when changed. We cut the drill bit and broke it off to make sure the spindle was loose. AL–29 Short-time overload Detects that overload has been continuous-ly applied for some period of time (such as restraining motor shaft in positioning). Running a Mazak quick turn Nexus 200ms. May 3, 2019 · Well it turns out the drive was bad. I go over where the alarm ribbon is. Just my 2 cents, Bill Apr 4, 2014 · It has been throwing a alarm 21, power unit drive malfunction. Anyone can tell what the problem is and what to do. How to change out the oil tube and most of the o The servo battery alarm 25 should go away on the Mitsubishi Drive amplifier. Now the problem is when I try to run the program, the spindle ramp up is really fast and is shutting off power to the machine. Hopefully somebody please give advice or help me to solve this problem and I am very appreciative of your help. 1. Similar Threads: Need Help!- Oct 3, 2003 · Do not attempt to operate or perform maintenance / repair on the machine without a thorough understanding of the actions about to be taken. Dec 14, 2017 · The machine was in the E-stop state so we were not able to figure this out initially, once Mazak arrived onsite they were able to manually run a tool change (a few times) which cleared the issue. Sep 26, 2011 · 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. 5 degrees out of position. Correct cause, then reset alarm. Do you guys have any idea to share with me on how to reset the parameters on z-axis because its cannot go home (homing). basically safety interlock would stop spindle if it read door was open even if door was Oct 9, 2020 · I'm newbie to this Mazak machine. I heard a loud bang when the machine tried to change tools and I got alarm 221 - Turret Clamp Sensor Malfunction followed shortly by alarm 272 - Turret Index Exceed Time. What parameter do I change to reset the home position? Can anyone help on this one Nov 3, 2021 · With more than 10. I get a No. We would have to cycle the power every morning and the alarm would clear. Nov 28, 2016 · Came in this morning after the long 4 day weekend and when i turned the machine on it gave me alarm #223 Tailstock Quill Sensor Malf. We have a Mazak Qt 200 lathe that keeps giving a 221 turret unclamp sensor malfunction alarm. Oct 9, 2017 · If you are electronically savvy, you can do some testing. Check in the diagnosis screen. CNC Manual / Mazak / Mazak Alarm 10 Detector Malfunction / Mazak Detector Alarm Malfunction. is a relocation detector, a device that prevents you from moving the machine to Iran or to the residence of the evil Putin At least without the knowledge of the Mazak company. The battery reads over 3. Any advise on this would be much appreciated. After restarting the machine a couple of times I can home it and start production. The controller is a mds-b-sp-110. If the smoke or debris is interfering with the sensor, the alarm will override the Hush. The magazine will index a tool and it stops and we get this alarm. Jul 16, 2020 · They will be in the back cabinet MRJ2 drive. ql bs tb cs ny dv cy kv cc vr